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QCW laser welder

Innovating Laser Manufacturing for the Future | QCW Laser Welding Machine

 

In industrial manufacturing, the accuracy, efficiency, and adaptability of welding directly determine the product quality and production. The Quasi-Continuous Laser Welding machine can solve this problem. It brings efficient, precision, and reliable welding solutions to the metal processing industry. Next, we will explain the advantages of QCW laser welding machine from four aspects.

qcw laser source

1 Air-cooled design greatly reduces the volume of the laser welding machine

YAG or continuous laser welding machines often require equipment with suitable industrial chillers during operation. This makes traditional laser welding machines bulky and difficult to move. The QCW laser welding machine differs in that it features an air-cooled design, significantly reducing the machine’s size. It simplifies the welding machine’s workflow.

2 Friendly operation interface, easy to operate laser welding machine.

The QCW laser welding machine adopts a touch screen and a graphical interactive system. It has a simple and intuitive interface and clear functional modules at a glance. The system can store 32 sets of welding process data, such as gold, silver, stainless steel, titanium alloy, etc. Laser energy can be adjusted through touch screen such as pulse width and frequency.

3 Efficient photoelectric conversion, deeper welding depth.

The equipment is equipped with a self-developed 200W QCW quasi-continuous laser generator. It adopts advanced fiber coupling technology and efficient heat dissipation structure. It achieves a peak single pulse energy of 13J and a photoelectric conversion efficiency of over 40% (more than 30% higher than traditional CW lasers).

It has the following characteristics:

  • High energy density pulse output.
  • Single point welding depth up to 1mm
  • Minimal heat-affected zone, effectively avoiding material deformation, discoloration.

4 Multi-material compatibility, easy soldering of gold and silver, worry-free for irregular parts

QCW laser welding machine breaks through the limitations of traditional processes. It provides perfect solutions for welding difficulties, such as highly reflective metals, irregular structures, and micro components.

In the field of gold and silver jewelry/welding, QCW laser welding machines have low heat input characteristics. It can prevent the oxidation of precious metal surfaces. In addition, the weld seam is smooth and free of pores, which can improve the aesthetics of jewelry processing.

Summary: Application of QCW laser welding

QCW laser welding machines have been widely used due to the high flexibility, high reliability, and low energy consumption. It can widely apply microelectronic components, repairing large molds, and precision welding of precious metals。For example,  it can achieve precise welding  in the industry of 3C electronics, sensors and semiconductor packaging. It has a high-end processing in the welding of jewelry, medical equipment and clock parts. It can assist in industrial upgrading in fields such as automobile manufacturing, new energy batteries, aerospace, etc.

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